Rebar lap splice calculator

Where two bars meet in a long run they are overlapped (lapped) and tied, so the force can pass from one to the other through the concrete. A common rule of thumb for slabs and footings is 40 bar diameters; RebarMath lets you change the multiple to match your plans. This page starts with #5 bar: 0.625 in × 40 = 25 in of lap. Engineers often specify 48 or 60 diameters, or a length from ACI 318.

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    The Slab and Footing tabs add the laps into the total length automatically.

    How the rebar calculator works

    RebarMath lays out a grid. In each direction the number of bars is the clear span (the slab dimension minus edge cover on both sides) divided by the spacing, rounded down, plus one; each bar is as long as the other dimension minus cover. A run longer than a stock bar is made of lapped pieces: each extra piece adds one lap of 40 bar diameters (20 in for #4) by default. The total length plus waste, divided by the stock length, gives the number of bars to order, and weight uses the standard ASTM A615 unit weights. Footings use continuous bars along the length plus optional cross bars.

    Rebar sizes, weights and laps

    BarDiameterWeight per ft20 ft barLap at 40 db
    #30.375 in0.376 lb7.52 lb15 in
    #40.5 in0.668 lb13.36 lb20 in
    #50.625 in1.043 lb20.86 lb25 in
    #60.75 in1.502 lb30.04 lb30 in
    #70.875 in2.044 lb40.88 lb35 in
    #81 in2.67 lb53.4 lb40 in

    The 40-diameter lap is a common rule of thumb for slabs on grade; structural laps under ACI 318 depend on concrete strength, bar position, coating and cover and can be much longer, and plans or local codes govern. Bar counts here do not optimize cutting, so check your cut list before ordering. Results are estimates for planning, not engineering.

    Frequently asked questions

    What is the lap length for rebar?

    Often 40 to 60 bar diameters; 40 d is a common minimum for slabs on grade. Follow the plans or code where they apply.

    How long is a #5 lap splice?

    25 in at 40 diameters, 30 in at 48 diameters.

    Can I stagger lap splices?

    Yes, staggering laps between neighbouring bars is good practice so they do not all fall at one line.

    Is RebarMath free?

    Yes, with no sign-up or ads.

    Are my numbers saved?

    Yes, in this browser only.

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